Miller Spoolmatic 30A Owner's Manual

Spoolmatic 30A w/Special Length CablesProcessesDescriptionRMIG (GMAW) WeldingFeeder GunOM-211 958L2009−04Visit our website atwww.MillerWelds.comFile:

OM-211 958 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur quand on acoupé l’alimentation.D Arrêter les convertisseu

OM-211 958 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-uti

OM-211 958 Page 8LES FILS DE SOUDAGE peuventprovoquer des blessures.D Ne pas appuyer sur la gâchette avant d’enavoir reçu l’instruction.D Ne pas dirig

OM-211 958 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-211 958 Page 10

OM-211 958 Page 11SECTION 3 − DEFINITIONS3-1. WEEE Label (For Products Sold Within The EU)Do not discard product (where ap-plicable) with general wast

OM-211 958 Page 12SECTION 4 − INSTALLATION4-1. SpecificationsWire DiameterRangeApproximateWire FeedRangeCoolingMethodMaximumSpool SizeWeldCircuitRatin

OM-211 958 Page 134-3. Installing Wire Spool And Threading Welding Wire150 436-F1 Top Cover2 Canister3 Canister Cover4 Thumbscrew (Canister Cover)Loos

OM-211 958 Page 144-5. Connecting To 24 Volt Weld Control150 917-G1 Gas HoseConnect fitting to regulator/flowme-ter (see Section 4-7).2 24 Volt Weld C

OM-211 958 Page 154-7. Installing Gas Supplyssb3.1* 5/94 − 158 697-AObtain gas cylinder and chain torunning gear, wall, or other station-ary support s

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-211 958 Page 164-8. Adjusting Drive Roll And Spool Brake PressureRef. 151 112-F / 147 741-F1 Top Cover2 Canister Cover3 ThumbscrewLoosen thumbscrew

OM-211 958 Page 17SECTION 5 − OPERATION5-1. ControlsRef. 147 741-F1 TriggerPress trigger to energize weldingpower source contactor (if applica-ble), s

OM-211 958 Page 18SECTION 6 − MAINTENANCE & TROUBLESHOOTING6-1. Routine Maintenance! Disconnect power before maintaining.. Maintain more oftenduri

OM-211 958 Page 196-3. Replacing Head Tube LinerRef. 803 551-CThe standard head tube liner willaccommodate wire diameters from.030-1/16 wire size.1 Co

OM-211 958 Page 206-4. Gun Drive Assembly MaintenanceRef. 149 967-H / Ref. 800 945-ARetract wire onto spool.1 Setscrew2 Current Pick-Up TabThis tab he

OM-211 958 Page 216-5. Replacing Canister Inlet GuideRef. 150 436-D / Ref. 149 967-H1 Top Cover2 Pressure Roll AssemblyCut off welding wire where it e

OM-211 958 Page 226-7. Replacing DiffuserRef. 803 348-GTurn Off welding power source.1 Nozzle2 FasTipTo remove, see Section 6-2.3 DiffuserRemove diffu

OM-211 958 Page 23SECTION 7 − ELECTRICAL DIAGRAM195 712-BFigure 7-1. Circuit Diagram For Gun/Feeder

OM-211 958 Page 24SECTION 8 − PARTS LISTFigure 8-1. Complete AssemblyRef. 803 707-D. Hardware is common andnot available unless listed.626718192022232

OM-211 958 Page 25QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-1. Complete Assembly1 214 745 Cover (Included With Item 62) 1. . . . . . . . . .

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

OM-211 958 Page 26QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-1. Complete Assembly (Continued)52 000 364 Ring, Retainer Ext .145 Shaft Grv X .0

OM-211 958 Page 27SECTION 9 − PARTS LIST INCLUDING CONSUMABLESItem Number1234 5Ref. 803 909-A / 803 932 / 803 933 / 803 9346.0” STRAIGHT(#221 087).030

OM-211 958 Page 28DescriptionPartNo.ItemNo.Figure 9-1. Consumables FlowchartQuantityTable 9-1. Nozzles1 ♦176238 Nozzle, Spot Flat (Requires Diffuser 2

OM-211 958 Page 29DescriptionPartNo.ItemNo.Figure 9-1. Consumables Flowchart (Continued)QuantityTable 9-5. Value Multi−Turn Contact Tips*2 ♦071 825 .0

Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2009−01Your distributor also givesyou ...ServiceYou always get the

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2009 Miller Electric Mfg. Co. 2009−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

OM-211 958 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2007−047Protect yourself and others from injury — read and follow these precau

OM-211 958 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

OM-211 958 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-211 958 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-211 958 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2007−047Se protéger et protéger les autres contre le risque de bles