Miller XPS 350 Owner's Manual

XPS 350 And 450ProcessesOM-249 332A 2010−07Effective with serial number: MA284582Dwww.MillerWelds.comDescriptionMIG (GMAW) WeldingFlux Cored (FCAW)Ar

OM-249 332 Page 6Warning! Watch Out! There arepossible hazards as shown by thesymbols.Electric shock from wiring can kill.Disconnect input plug or pow

OM-249 332 Page 7SECTION 3 − INTRODUCTION3-1. Important Information Regarding CE Products (Sold Within The EU)! This equipment shall not be used by th

OM-249 332 Page 83-4. Duty Cycle Chart50% Duty Cycle at 450ADuty Cycle is percentage of 10minutes that unit can weld at ratedload without overheating.

OM-249 332 Page 93-5. Volt-Ampere CurvesXPS 350DC VoltsDC AmperesMinMax0510152025303540455002040 60 80 100 120 140 160 180 200 220 240 260 280 300 320

OM-249 332 Page 10SECTION 4 − INSTALLATION4-1. Selecting a LocationPosition unit so air can circulate.500 mm500 mm500 mm956142796_1-10_D4-2. Typical M

OM-249 332 Page 114-3. Installing Single Bottle And Upper Bracket Support (All Models: Optional)956142796_6-10_B / 956142796_7-10_B. Chain cylinder to

OM-249 332 Page 124-4. Installing Double Bottle And Upper Bracket Support (All Models: Optional)956142796_4-10_B / 956142796_5-10_B. Chain cylinder to

OM-249 332 Page 131 Hose Retaining Bracket2 HosesRoute hoses through track in base,and use bracket to secure hoses.3 Water Out Fitting (Cool)4 Water I

OM-249 332 Page 144-6. Weld Output Terminals And Selecting Cable Sizes* NOTICE − The Total Cable Length in Weld Circuit (see table below) is the comb

OM-249 332 Page 154-7. Remote 14 Receptacle RC1Socket* Socket InformationAJBKICLNHDMGEFA 24 volts AC.B Contact closure to A completes 24 volts AC cont

Thank you and congratulations on choosing Miller. Now you can get thejob done and get it done right. We know you don’t have time to do it anyother way

OM-249 332 Page 16! Disconnect and lockout/tag-out input power before instal-ling or moving jumper links.. All units have jumper links pre-set to 400V

OM-249 332 Page 174-10. Connecting Input Power 956142796_10-10_ATools Needed:For Three-Phase Operation1 Input Power Cord.For 400 volt models, select s

OM-249 332 Page 18SECTION 5 − OPERATION5-1. Controls For The XPS 3501 Voltage Range Control S2Allows selection of voltage in threecoarse ranges, A, B,

OM-249 332 Page 195-2. Controls For The XPS 4501 Voltage Range Control S2Allows selection of voltage in fourcoarse ranges, A, B, C, or D.2 Digital Vol

OM-249 332 Page 20SECTION 6 − MAINTENANCE AND TROUBLESHOOTING6-1. Routine MaintenanceY Disconnect power before maintaining.. Maintain more often duri

OM-249 332 Page 21Trouble RemedyNo 115 volts AC output at duplexreceptacle.Reset supplementary protector CB2 (See Section 5).No 24 volts AC output at

OM-249 332 Page 22SECTION 7 - ELECTRICAL DIAGRAMFigure7 -1. Circuit Diagram for XPS 350 Digital (230/400 VAC)

OM-249 332 Page 23956142739-F

OM-249 332 Page 24Figure7 -2. Circuit Diagram for XPS 350 Digital (400 VAC)

OM-249 332 Page 25956142740-F

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1...1-1. Symbol Usage 1...

OM-249 332 Page 26Figure7 -3. Circuit Diagram for XPS 450 Digital (230/400 VAC)

OM-249 332 Page 27956142741-E

OM-249 332 Page 28Figure7 -4. Circuit Diagram for XPS 450 Digital (400 VAC)

OM-249 332 Page 29956142742-E

OM-249 332 Page 30Figure7 -5. Circuit Diagram for XPS 350 Basic (230/400 VAC)

OM-249 332 Page 31956142801-A

OM-249 332 Page 32Figure7 -6. Circuit Diagram for XPS 350 Basic (400 VAC)

OM-249 332 Page 33956142802-B

OM-249 332 Page 34Figure7 -7. Circuit Diagram for XPS 450 Basic (230/400 VAC)

OM-249 332 Page 35956142803-B

DECLARATION OF CONFORMITYfor European Community (CE marked) products. ITW Welding Products Italy S.r.l Via Privata Ise

OM-249 332 Page 36Figure7 -8. Circuit Diagram for XPS 450 Basic (400 VAC)

OM-249 332 Page 37956142804-C

OM-249 332 Page 38SECTION 8 - PARTS LISTRef. 956142796_2-10_F12356789646310111213141516171820666762656160595857565554535152686970464748495045444140424

OM-249 332 Page 39QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-1. Main Assembly for XPS 350ModelBasic Digital1 000207233 Label, general precauti

OM-249 332 Page 40QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-1. Main Assembly for XPS 350 (continued)ModelBasic Digital54 +156120005 Conveyor,

OM-249 332 Page 41Notes

OM-249 332 Page 42Ref. 956142796_2-10_F123567896463101112131415161718206667626561605958575655545351526869704647484950454441404243393833323130297271282

OM-249 332 Page 43QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-2. Main Assembly for XPS 450ModelBasic Digital1 000207233 Label, general precauti

OM-249 332 Page 44QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-2. Main Assembly for XPS 450 (continued)ModelBasic Digital56 W 057079039 Contacto

Notes

OM-249 332 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _2010−037Protect yourself and others from injury — read and follow these precau

Notes

milan_warr 2010−01Effective January 1, 2010(Equipment with a serial number preface of MA or newer)This limited warranty supersedes all previous Miller

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2010 Miller Electric Mfg. Co. 2010−01ITW Welding Products Italy S.r.l.Via Privata Iseo, 6/E20098 San Giuliano

OM-249 332 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

OM-249 332 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-249 332 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-249 332 Page 5SECTION 2 − DEFINITIONSWarning! Watch Out! There are possiblehazards as shown by the symbols.1 Electric shock can kill.1.1 Wear dry i