Miller RPC-IP User Manual

June1986FORM:OM-533OWNERSMANUALEffectiveWithStyleNo.JG-11MODELRPC-lPFIJLEcopy.RETURNTOFOLDERMILLERELECTRICMFG.CO.718S.BOUNDSST.P.O.Box1079APPLETON,WI

WhileweldingusingtheGasMetalArcWelding-Pulsed3-6.VOLTS/PEAKCONTROLANDPILOTLIGHTArc(GMAW-P)process,theAVGswitchpositionisus-(Figure3-1)edwhendisplayoft

9.PresetVOLTS/PEAKcontroltodesiredpeakvoltagesetting(seeSection3-6).Pilotlightshouldbeon.10.Makeadjustmentstowirefeeder.11.Turnonshieldinggassupply.12

4.DepressweldingpowersourcePOWERswitchONbutton.5.PlaceModeSelectorswitchinCCposition(seeSection3-1).6.SetARCCONTROLtoMIN.(seeSection3-2).Pilotlightsho

June1986FORM:OM-533PARTSLISTEffectiveWithStyleNo.JG-11

ItemDia.No.MkgsFigureAMainAssemblyDescriptionQuantityFigureA-MainAssemblyBESURETOPROVIDEMODELANDSTYLENUMBERWHENORDERINGREPLACEMENTPARTS.PartNo.1080561

Dia.Mkgs.PartNo.DescriptionQuantityFigureB108 198CircuitCard,PendantAi,2096275IC,linear3242A3009159IC,linear3581Ci039 482CAPACITOR,electrolyte100uf35v

Thefollowinginformationissuppliedtodiagnoseandprovideremediesforsomeofthetroublesthatmaydevelopinthisunit.CheckweldingpowersourceOwnersManualforpossi

HM0<CircuitDiagramNo.B-107994Figure5-2.CircuitDiagramForCircuitBoardPC5AHTOPLG2I~APPTOPLG22OM-533Page8

LIMITEDWARRANTYEFFECTIVE:JANUARY2,1986ThiswarrantysupersedesallpreviousMILLERwarrantiesandisexclusivewithnootherguaranteesorwarrantiesexpressedorimpli

ERRATASHEETAfterthismanualwasprinted,refinementsInequipmentdesignoccurred.Thissheetlistsexceptionstodataappearinglaterinthismanual.AMENDMENTTOSECTION2

AMENDMENTTOSECTION5-MAiNTENANCE&TROUBLESHOOTINGAmendFigure5-1.CircuitDiagramForPendantControlLACFEJMP~CABCII0/549797HCISRNB1/601/6/J/69J_LEDIJ_LSD

AMAKDia.PartReplaced**Mkgs.No.WithDescriptionQuantity1-10S6108944108945SWITCH,rotary12-108198124002CIRCUITCARD,pendant(Effw/JJ487350)12-R13,2810805109

160A(PLUG22-AC)~~~,~97ELED2-C014}LEDI22-AD):16A(RC3-K)155A(AN-7)152A(S7-WIPER)2~LAJ AHAGUAFQ~AEADACAB21101N0AMP-jMETER31211110976432VVNTCIIRRR000-

SECTION1-INTRODUCTIONB.SafetyTheinstallation,operation,maintenance,andtroubleshootingofarcweldingequipmentrequirespracticesandprocedureswhichensureper

WeldingPowerSourceRemoteControlReceptacleSECTION2INSTALLATIONFigure2-1.PowerSource/RemoteControlConnectionsTA109782-AWARNING:_____ELECTRICSHOCKcankil

tionisapproached.Whenthiscontrolissetatsomevalueabove0,thecurrentbeginstoincreasewhenarcvoltagedropsbelow20volts.Whenthecontrolissetat10(MAX.),theshor