Miller Econotig User Manual

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Quick
Specs
Upgraded circuitry gives you finer TIG output
adjustment with the remote foot or fingertip
control. If you need more output while using
the remote control, simply increase the
setting of the front panel amperage control.
Econotig
®
Arc Welding
Power Source
Issued April 2003 • Index No. AD/1.2
AC output for superior aluminum welding
and DC output for mild and stainless steel.
Four-position polarity
and range selector
switch
offers two AC
current ranges, DC
electrode (–) for TIG,
and DC electrode (+)
for Stick.
Special arc starting
circuitry eliminates
high- frequency starts.
Built-in arc assist starter
for DC TIG.
Built-in arc assist stabilizer
for AC TIG on aluminum.
Process switch automatically
sets machine for TIG or Stick.
Unique “flow-through” shielding
gas TIG torch connection allows
removal of torch without tools.
The Power of Blue
®
.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
Light Industrial Applications
Farm
Ranch
Hobby
Processes
TIG (GTAW)
Stick (SMAW)
Input Power
1-Phase Power
Rated Output at 20% Duty Cycle
TIG: 150 A at 15 VDC, 150 A at 15 VAC
Stick: 130 A at 25 VDC, 150 A at 25 VAC
Amperage Range AC High AC Low DC
TIG:
50 165 2050 30160
Stick: 35 165 2050 25130
Max. Open-Circuit Voltage
78
Weight 140 lb (64 kg)
Comes Complete With:
Power source with primary cord
(plug provided on 230 V model)
DB1712RDI TIG torch with backcap,
ceramic gas cup, 3/32 in (2.4 mm)
collet and collet body, and 2%
thoriated tungsten
International-style quick-connect torch
12 ft (3.7 m) work cable and clamp
Stick electrode holder with 15 ft
(4.6 m) cable
RFCS-14 foot-operated remote
control with 20 ft (6 m) cord
Gas regulator, flowmeter and
12-1/2 ft (3.8 m) shielding gas hose
“How-To” DVD (in English and
Spanish)
Preset automatic postflow timer protects
tungsten tip, workpiece and torch.
Automatic high temperature shutdown.
Complete
Package!
Just supply Argon gas,
stick electrodes, filler rod,
gloves and helmet and
you are ready to weld!
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Summary of Contents

Page 1 - Econotig

QuickSpecsUpgraded circuitry gives you finer TIG outputadjustment with the remote foot or fingertipcontrol. If you need more output while usingthe rem

Page 2 - Specifications

2Control Panels1. Voltmeter2. Ammeter3. Polarity Control4. Process Control5. Output Control6. Encoder Control7. Amperage Control8. AC Waveshape Contro

Page 3

3Performance Data0204060801001201400 50 100 150 200 2500204060801001201400 50 100 150 200 250AMPERESVOLTSTIG MAXSTICK MAXDUTY CYCLE CHART0501001502002

Page 4

Included AccessoriesNon-CE SD/DX Models Include:(1) DA-917F air-cooled torch adapter(2) International-style connectors 35/50CE SD/DX Models Include:(2

Page 5 - Syncrowave

ProcessesTIG (GTAW) Pulsed TIG (GTAW-P) Stick (SMAW) Input Power 208 – 575 V, 3- or 1-PhaseAmperage Range 350: 5 – 350 A700: 5 – 700 ARated Output 35

Page 6

2Control PanelInputPowerThree-PhaseSingle-PhaseThree-PhaseSingle-PhaseRated Output250 A at 30 V, 100% Duty Cycle300 A at 32 V, 60% Duty Cycle180 A at

Page 7

UPGRADEUPGRADEUPGRADEUPGRADEUPGRADEUPGRADEUPGRADEUPGRADE1/2 in AluminumContinuous HFFixed at 60 HzSoft Squarewave496 lbManual Links208/230/460 VSingle

Page 8 - Package Components

4AC Waveshape ControlsFeature Waveform Effect on Bead Effect on Appearance0CurrentEN –EP+Time0CurrentEN –EP+TimeIndependent AC Amperage Control Allows

Page 9

5SINEWAVE TRIANGULAR WAVEADVANCED SQUAREWAVE SOFT SQUAREWAVEAC Waveform Selection Select from four different AC waveforms to optimize the arc characte

Page 10 - Control Panels

Dynasty®Power SourcesTIGRunner®PackagesTIGRunner®Complete Packages6Packages and Torch KitsDynasty®350 #907 204 (CSA)(Auto-Line™208–575 VAC)Dynasty®

Page 11 - Performance Data

Runner Cart #300 244Designed to accom -modate the Dynasty®or Maxstar®350 or700 power sourcesand the Coolmate™3.5 Cooler. Cartfeatures: singlecylind

Page 12 - Ordering Information

200150100608015 20 25 30 40 50 7060 80 90 100WELDING AMPERES% DUTY CYCLEDUTY CYCLE CHART12435762Control PanelPerformance DataSpecifications (Subject

Page 13 - 350 and 700

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. PriceDynasty®350 #907 204 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft pr

Page 14 - Control Panel

ProcessesTIG (GTAW) Pulsed TIG (GTAW-P) Stick (SMAW) Input Power 208 – 575 V, 3- or 1-PhaseAmperage Range 350: 5 – 350 A700: 5 – 700 ARated Output 35

Page 15 - TIG Upgrade Chart

2Specifications (Subject to change without notice.)Performance DataConforms to European standards.Certified to both the Canadian and U.S. Standards f

Page 16 - AC Waveshape Controls

310118791253 4 6Maxstar®350 and 700 Control Panel1. Memory 18 Combinations(9 DC TIG)(9 DC Stick)2. Process/ TIG: HF Impulse, Lift ArcArc Starting STI

Page 17 - AC Waveform Selection

4High Speed DC TIG-Pulse Controls • PPS Pulses per second (Hz): DC = 0.1 – 5,000 PPS • % ON – % Peak Time: 5 - 95% (Controls the amount of time duri

Page 18 - Packages and Torch Kits

5Maxstar®Power SourcesTIGRunner®PackagePackages Maxstar®350 #907 334 (CSA)(Auto-Line™208–575 VAC)Maxstar®350 #907 334-01-2 (CE)(Auto-Line™380–57

Page 19 - Genuine Miller Accessories

6TIG Welding Gloves#227 813 Small#227 814 Medium#227 815 Large#227 816 X-LargeMade from soft graingoatskin. Sewn with Kevlar®thread.Automation Interfa

Page 20

RCCS-14 Remote Contactor and Current Control #043 688 14-pin plug North/south rotary-motion fingertip controlfastens to TIG torch using two Velcro

Page 21

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. PriceMaxstar®350 #907 334 Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft pr

Page 22 - Maxstar 350, 1-Phase

ProcessesLift-Arc™TIG (GTAW)Stick (SMAW)Input Power 1-Phase PowerAmperage Range 115 VAC: 5 – 150 A (DC TIG)20 – 100 A (DC Stick)230 VAC: 5 – 150 A (D

Page 23 - 350 and 700 Control Panel

3Genuine Miller AccessoriesUniversal Carrying Cart and Cylinder Rack#042 934This cart adds convenience to the Econotigpackage. The power source mounts

Page 24 - Pulse TIG Controls

23245178961. Amperage Adjustment Control2. Remote TIG Selector Light3. TIG Selector Light4. Stick Selector Light5. Process Selector Touch Pad6. Positi

Page 25 - Packages

3Maxstar®150 STL PackagesPackagesStandard Package #907 135Package includes:Maxstar 150 STL10 ft (3 m) MVP™power cordMVP™plugs 5-15P (115 V, 15 A) a

Page 26

Litho in USADistributed by:Ordering InformationPower Source and Options Stock No. Description Qty. PriceMaxstar®150 STL Standard Package #907 135 Maxs

Page 27 - Remote Controls and Switches

ProcessesTIG (GTAW)Pulsed TIG (GTAW-P)Stick (SMAW)Input Power1-Phase PowerAmperage Range 115 VAC: 5 – 150 A (DC TIG)20 – 100 A (DC Stick)230 VAC: 5 –

Page 28

2412538910761. TIG HF Impulse Selector Light2. Pulsed TIG Selector Light3. Amperage Adjustment Control4. TIG Selector Light5. Stick Selector Light6. P

Page 29 - Improved!

3Maxstar®150 STH PackagesPackagesStandard Package #907 136Package includes:Maxstar 150 STH10 ft (3 m) MVP™power cordMVP™plugs 5-15P (115 V, 15 A) a

Page 30

Ordering InformationLitho in USADistributed by:Power Source and Options Stock No. Description Qty. PriceMaxstar®150 STH Standard Package #907 136 Maxs

Page 31 - 150 STL Packages

Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USAWeb Sitewww.MillerWelds.comInternational Headquart

Page 32

2WeldingModeTIG(GTAW)Stick(SMAW)Rated Output175 A at 17 V, 60% Duty Cycle175 A at 17 V, 60% Duty Cycle150 A at 16 V, 70% Duty Cycle125 A at 15 V,100%

Page 33

3Performance DataSTICK MAX.AMPERES*115 VAC INPUTVOLTSTIG MAX.STICK/TIG MIN.DIG MAX.02040608010 012 014 00501001502002501401201006080402000 50 100 150

Page 34

Litho in USADistributed by:Power Source Stock No. Description Qty. PriceEconotig®#903 422 60 Hz, 200 V#903 367 60 Hz, 230 V#903 368 60 Hz, 460 V#903 4

Page 35 - 150 STH Packages

Power Source and Options Stock No. Description Qty. PriceMaxstar®200 SD #903 701 Basic controls for TIG/Stick, 120 –460 VAC#903 768 Basic controls for

Page 36

ProcessesTIG (GTAW) WeldingStick (SMAW) WeldingPulsed TIG (GTAW-P) WeldingInput Power Requires 1-Phase PowerAmperage Range 5–200 A Rated Output 150

Page 37 - 200 Series

2001501005010 20 30 40 50 60 70 80 90100% DUTY CYCLEDUTY CYCLE CHARTWELD AMPSVOLT/AMP CURVES – DC MODEVOLT/AMP CURVES – AC MODEAMPERESAMPERESVOLTSVOLT

Page 38

3Runner®PackageSyncrowave®200 Runner #907 308-01-1 208– 230 V, 50/60 Hz#907 309-01-1 460/575 VAC, 50/60 Hz Includes Syncrowave 200, No. 39 runningg

Page 39

Litho in USADistributed by:Equipment and Options Stock No. Description Qty. PriceSyncrowave®200 #907 308 208-230 V, 50/60 Hz#907 309 460/575 VAC, 50/

Page 40

Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USAWeb Sitewww.MillerWelds.comInternational Headquart

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