Miller Spoolmatic 30A User Manual download pdf (Page 2)

Spoolmatic

Air-Cooled Parts Breakdown

Spoolmatic

Standard Replacement Consumables (Order from Miller Service Parts.)

Each gun is shipped with .035-inch and .047-inch standard tips.

23 5 7 94 8 10

1. Air-Cooled Assembly Kit #221 295

2. Head Tube Liner #212 156

3. O-Ring .614 ID #134 800

4. Head Tube (Air-cooled) #221 087

5. Head Tube Pistol Insulator #219 795

6. Outer Insulating Jacket #219 794

7. Nozzle Insulator #232 284

8. Diffuser #227 749

9. Contact Tip (See consumables)

10. Nozzle (See optional consumables)

Control Cord

10-ft. (3 m)

Control Cord

Weld

Power

Cable

40-ft. (12 m) Gas Hose

WC-24

Control

Spoolmatic Gun

Miller CV, DC

power source

with a 14-pin

receptacle and

24 VAC supply

Weld Power Cable

Gas Hose

Control Cord

Weld Power Cable

(not included)

10-ft. (3 m) Contactor Cord

(supplied on non-contactor unit)

10-ft. (3 m) 115 VAC Power Cord

(supplied)

WC-115A

Control

Spoolmatic Gun

Miller and competitive CC and/or

CV, DC power source/generator —

if the power source does not have

a weld output contactor, order

the optional WC-115 contactor.

To connect the Spoolmatic gun and WC-24 control to

older-style Miller or competitive CV power sources

that do not have a 24 VAC supply, the PSA-2 control

#141 604 is required.

To connect Spoolmatic gun and WC-24 control to

Millermatic

200 power source that has a

4-pin receptacle, order adapter cord #042 236.

Note: Cords and cables are supplied unless noted otherwise on drawings below. Refer to Owner’s Manual for complete installation instructions.

Typical Installations

Welding Current

Rating

200 A at

100% duty cycle

Maximum Spool

Size Capacity

4 in. (102 mm)

Wire Feed Speed

70 – 875 IPM

(1.8 – 22.2 m/min.)

dependent on control box

or Millermatic used

Wire Diameter Capacity

Aluminum:

.030 –1/16 in. (0.8 –1.6 mm)

Hard Wire:

.030 –.045 in. (0.8 –1.1 mm)

Gun Dimensions

H: 10.25 in. (260 mm)

W: 2.5 in. (64 mm)

L: 15.125 in. (384 mm)

Net Weight

Gun only: 2.9 lb. (1.3 kg)

15-ft. gun with cable: 9 lb. (4.1 kg)

30-ft. gun with cable: 14 lb. (6.4 kg)

Spoolmatic

Specifications

(Subject to change without notice.)

Aluminum Wire Size

.030 in. (0.8 mm)

.035 in. (0.9 mm)

.040 in. (1.0 mm)

3/64 in. (1.2 mm)

1/16 in. (1.6 mm)

FasTip Contact Tip (Qty. 25)

#206 186 .041-in. ID

#206 187 .047-in. ID

#206 188 .053-in. ID

#206 189 .061-in. ID

#206 191 .071-in. ID

Drive Rolls

#183 357

#183 358

Head Tube Liner

#212 156

All-Wire Dual-Groove Drive Rolls

#136 135

To connect the WC-115A control to older-style Miller

power sources having Hubbell or 5-pin contactor

control receptacles, the appropriate connector must

be ordered separately:

To connect to older-style Miller CC power sources having

a two-socket Hubbell connector, order plug #039 618.

If power source has a Miller 5-pin receptacle, order

#039 273 and #039 685.

To connect to older-style Miller CV power sources having

a two-prong Hubbell connector, order plug #039 635.

Note: These connectors are to replace the 14-pin

connector on the 10-foot interconnect contactor cord.

Internal wiring changes may be necessary.

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Miller Spoolmatic 30A User Manual Page 2

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