Miller Summit Arc 1000 User Manual download pdf

Description

Output Input

Power Wave

AC/DC 1000™

Increase Productivity, Quality and Flexibility

AUTOMATED SOLUTIONS

The Power Wave AC/DC 1000 is the first power source to introduce Waveform Control

Technology

™

to submerged arc welding. Variable frequency and amplitude AC, DC

positive or DC negative output allows the user to control the deposition rate and penetra-

tion. An operator can increase weld speeds, yield higher quality welds and improve effi-

ciencies in a single or multi-arc environment. The phase angle and frequency of different

machines can also be synchronized to balance the interactions between multiple arcs and

minimize arc blow. Depending on the output, a welding arc may be driven by a single

machine or multiple machines in parallel for applications that require more than 1000

amps of continuous operation.

Advantage Lincoln

Order

TECHNICAL SPECIFICATIONS

Recommended General Options

Recommended Wire Feeders

• Eliminate downtime with easy polarity switching –– no hardware

reconfiguration required.

• Stable and independent arc controls for multiple arc applications.

• Improved efficiency and reliability with cooler operation through

patented Coaxial Transformer Technology™.

• 95% power factor correction enables connection of more

machines on the same plant infrastructure for lower installation

costs compared to other machines.

• Remote process monitoring and control through ArcLink,

Ethernet, and DeviceNet communication.

• Consistent operation over ± 10% input voltage variation through

built-in line voltage compensation and reliable input voltage

connection.

• Manufactured under a quality system certified to ISO 9001

requirements and ISO 14001 environmental standards.

• Three-year warranty on parts and labor.

PHASE

Power Feed 10A Controller K2362-1 (requires either the K2312-1

Power Feed 10SF Wire Feed Head for fixed hard automation, or

the K2370-1 Power Feed 10S Head for mounting a Lincoln TC-3

Travel Carriage), Power Feed 10SM Motor Conversion Kit K2311-1

(Other options may apply).

K2344-1 Power Wave AC/DC 1000 460/500/575/3/60

K2344-2 Power Wave AC/DC 1000 400/460/500/575/3/50/60

System Interface, Interface Control Cable (22-pin), ArcLink Cable (5-pin),

Feeder Control Cable (14-pin), TC-3 Self-Propelled Travel Carriage,

CE Filter

(1)

Rated Output Dimensions Net

Product Product Input Current/Voltage/ Input Current Output H x W x D Weight

Name Number Voltage Duty Cycle @Rated Output Range in (mm) lbs (kg)

Power Wave AC/DC 1000 K2344-1 460/500/575/3/60 1000/44/100% 68/62/54 100-1000A 43.5 x 19.2 x 33 600

(1105 x 488 x 838) (272)

Power Wave AC/DC 1000

(1)

K2344-2

(1)

380/400/460/500/575/3/50/60 1000/44/100% 82/79/69/62/55 100-1000A 43.5 x 19.2 x 33 650

(1105 x 488 x 838) (295)

Submerged Arc

Processes

(1)

External Filter is required to meet CE conducted emission requirements. The K2444-1 must be used with the K2344-2.

Publication E10.96 1/05

Web Update 1/06

www.lincolnelectric.com

1 2 3 4 5 6 ... 11 12

Summary of Contents

Page 1 - AC/DC 1000™

DescriptionOutput InputPower Wave®AC/DC 1000™Increase Productivity, Quality and FlexibilityAUTOMATED SOLUTIONSThe Power Wave AC/DC 1000 is the first p

Page 2

Power Wave AC/DC 1000[10]A CLOSER LOOKwww.lincolnelectric.comReal-time welding data is automatically recorded and savedOperator ScreenCommunicationSet

Page 3 - Power Wave AC/DC 1000

[11]Power Wave AC/DC 1000www.lincolnelectric.comRECOMMENDED OPTIONSWIRE FEEDER OPTIONSPower Feed 10A ControllerControl box required per arc.Includes M

Page 4

POWER WAVE AC/DC 1000™ (460/500/575/3/60) K2344-1POWER WAVE AC/DC 1000™ (380/400/460/500/575/3/50/60) K2344-2RECOMMENDED GENERAL OPTIONSSystem Interfa

Page 5 - OPTIONAL EQUIPMENT

Power Wave AC/DC 1000A CLOSER LOOK[2]www.lincolnelectric.comWHAT IS NEXTWELD®?Nextweld integrates Lincoln’s technologies, process-es and products to c

Page 6 - AC/DC Submerged Arc Dual Arc

Power Wave AC/DC 1000www.lincolnelectric.com[3]A CLOSER LOOKVariable Balance – Control DepositionBy setting the correct wave balance (that is, the ra

Page 7 - AC/DC Submerged Arc Multi-Arc

ApplicationsWhether it is a cross country pipeline or an offshore platform, the Power Wave AC/DC 1000 is meeting and exceeding expectationsaround the

Page 8

[5]Power Wave AC/DC 1000www.lincolnelectric.comA CLOSER LOOKRECOMMENDED EQUIPMENTProduct NumberProduct DescriptionPower Source K2344-1 or K2344-2 Powe

Page 9 - QUALITY AND RELIABILITY

A CLOSER LOOKPower Wave AC/DC 1000[6]www.lincolnelectric.comAC/DC Submerged Arc Dual ArcRECOMMENDED EQUIPMENTProduct NumberProduct DescriptionPower So

Page 10 - Digital Communications

A CLOSER LOOKAC/DC Submerged Arc Multi-ArcRECOMMENDED EQUIPMENTProduct NumberProduct DescriptionEthernet Network Equipment Customer Supplied Ethernet

Page 11

Power Wave AC/DC 1000www.lincolnelectric.com[8]A CLOSER LOOKWhat is Coaxial Transformer Technology™?To transform large amounts of power as is needed

Page 12 - THE LINCOLN ELECTRIC COMPANY

Power Wave AC/DC 1000[9]A CLOSER LOOKwww.lincolnelectric.com4FEATURES• Machines can be easily configured for multiple arc applications.• Fully program